- Structured analysis and optimization of the existing factory design.
- Objectives: Achieving short-, medium-, and long-term cost reductions end-to-end; establishing a holistic, globally competitive production system; implementing a manufacturing and assembly strategy aligned with target costs.
Product Manufacturing Excellence
Product Manufacturing Excellence means systematically unlocking potential for cost reduction and performance improvement in production. The goal is to develop a future production setup that ensures full transparency of manufacturing costs, a high maturity level of production capacities, and a globally competitive layout. Additionally, such a production system is characterized by high cost efficiency.
To effectively support companies in achieving Product Manufacturing Excellence, EFESO focuses on three key areas:
Manufacturing cost optimization
Launch & Ramp-up management
- Preventive analysis of bottlenecks and immediate improvement of availability.
- Reliable ramp-up of production volumes, support for maintenance processes.
- Implementation of measures to quickly increase maturity levels.
Task force management
- Rapid, reactive stabilization of critical processes and production capacities.
- Optimization of OEE indicators and industrialization processes to achieve the planned ramp-up curve.
PROJECT EXAMPLE:
Cost reduction during eMobility transformation
During shorten time to market in eMobility transformation, EFESO's Manufacturing Cost Optimization approach leads to needed cost improvement
Initial situation
- Our client as Tier 1 supplier, faces major challenges in eMobility transformation regarding competitive design, pricing pressure and short development time
- At the same time, there is an existing footprint due to traditional business with a high vertical integration of production technology
- Cost-efficient implementation of requirements from future business in traditional world
Approach / method
The key processes are:
Customer Calue Added
INSIGHT: GLOBAL FOOTPRINT AND MANUFACTURING EXCELLENCE
Minimizing geopolitical risks effectively.
INSIGHT: MEGA CASTING
Achieve production cost advantages.
INSIGHT: PERFORMANCE BOOSTER
Increase your manufacturing output.
INSIGHT: EV LAUNCH MANAGEMENT
Mastering the development and market launch of new vehicle series.
INSIGHT: CAPEX
Investing sustainably in the future.
CONTACT
End-to-end solution portfolio for product excellence
Product Profitability Excellence
Product Development Excellence
Product Machining Excellence
Product Excellence Mindset